Technical Data
Optimus
Equipment and Operating control:
Compact construction.
Slant roof of control cabinet.
Smooth side panels, easily removable.
Approved Siemens S 7 control system.
UniOP-Touchscreen, 8 programs memory, different languages.
START/STOP switch conveniently installed by the loading area .
Standard components from well known suppliers are freely available, e.g. Festo, Siemens, BUSCH.
Bottom film unwinding bobbin, pivotable by 90° upwards as to suit individual requirements; in the upright position you can save 400 mm of floor space.
Trim chopper option (less noise, less energy and less space).
Conveyor belt, height adjustable, for smooth discharge of your completed packs .
Total length of machine incl. ejection conveyor: 3.300 mm.
Separate lifting systems for forming and sealing die.
Max. drawing depth: 120 mm.
Forming dies up to 300 mm stroke exchangeable between VARIOVAC Optimus and VARIOVAC Primus.
Loading area between 400 mm and 600 mm
Yoke sealing plate system: simple and quick exchange of sealing frames without any use of tools. Items marked with *) are optional. Technical data Film widths320 mm: max. 4 tracks / 2 rows420 mm: max. 5 tracks / 2 rows | |
| Types of films | flexible film, semi rigid max 500 µ |
| Stroke | 200 - 300 mm |
| Forming depth | max. 120 mm |
| Bottom film | 320 mm Ø with 3" - core |
| Top film | 320 mm Ø with 3" - core |
| Output | approx. 6 cycles/min vacuum without gas |
| Control | Siemens S7 300, UniOP touchscreen user friendly, 8 programs storable, different languages |
| Vacuum pump | BP 063 m3/h integrated |
| Pneumatic | Festo |
| Voltage | 380 / 400 V, 50 Hz |
| Compressed air | min 6 bar |
| Machines correspond to GMP - standard. Subject to technical alterations. | |
| Made in Germany | |
PRIMUS
You distinguish it immediately by its
Slant roof of the electrical cabinet.
Swivel-mounted designer control panel.
Equipment and Operating control
Siemens S 7 SPS - controller; simple software upgrades by use of interchangeable memory cards.
Standard components from well known suppliers are freely available, e.g. FESTO, Siemens, BUSCH.
Integrated cooling system, no water connection, no water consumption.
Integrated gas mixer; gassing system option for high oxygen volume.
Optional extension module in the loading area: 800 mm.
Safety covers after forming die with protection fingers: means larger loading area.
Powered height-adjustable supporting platform in loading area (to ease loading of packs).
Optional extension modules in out feed area: in combinations of 800, 1400, 1900 mm.
Yoke sealing plate system: simple and quick exchange of sealing frames without using tools.
Quick changing dies: easy insertable dividing webs and sealing frames
setting of lifting height via control panel.
Manual, quick acting cycle split adjustment.
2 speeds for longitudinal cutting: to suit flexible and semi-rigid film.
Hinged safety covers in longitudinal- and cross-cutting area:
for easy cutter shaft change over.
Guillotine cutter with easy exchange of knife-sets: (zig-zag, serrated or perforation cutting)
Combi - punch with simple change from semi-rigid packages with round corners to flexible packages.
Hygienic Specifications
Active carbon filter, to supply clean forming air (ISO-DIN standard) to prolong shelf life of product.
Plane and smooth removable side panels.
Slanted roof of electrical cabinet.
Options
The machine is manufactured ready for additional devices (e.g. filling systems, oil - and brine filler, package separators, package separators, package coding systems (stamp printer, hot printer, thermotransfer printer for direct film prints, labelling systems)
and finally ...
short delivery times
Complementary we supply a stainless steel shelf for storing dies and accessories
| Technical data | |
| Film widths | 320, 355, 400, 420, 460mm |
| Stroke | max. 520 mm, (300 mm in case of preheating) |
| forming depths | max. 120 mm |
| bottom film roll | max. 400 mm Ø with 3"/6" - core |
| top film roll | max. 320 mm Ø with 3"/6" - core |
| advance speed | continuously adjustable |
| micro processor control | Siemens S7, LCD-display, user-friendly, 99 programs, different languages |
| vacuum pump | up to 100 m3/h integrated, external any size |
| pneumatic | Festo |
| cooling system | integrated, no water consumption |
| voltage | 3 x 230 / 400 V / N / PE, 50 / 60 Hz. |
| compressed air | min 6 bar |
| Machines correspond to GMP - standard. Subject to technical alterations. | |
| Made in Germany | |
MULTIPOWER
You distinguish it immediately by its:
Slant roof of the electrical cabinet
Swivel-mounted designer touch screen
Equipment and Operating Controls
Siemens S 7 SPS - controller; colour touch screen panel, exchangeable memory cards
Standard components from well known suppliers are freely available, e.g. FESTO, Siemens, BUSCH.
Unique top film fixing station, (patented).
Integrated cooling system, no water connection, no water consumption.
Gassing system option, approved for concentrated oxygen
Optional extension modules (optional knee-free or closed) in loading area:
725, 1200, 1450, 1800 and 2400 mm.
Optional extension modules in cross-cutting area: 725, 1200 and 1450 mm.
Possible prolongation modules in labelling area: 1200, 1450, 1800 and 2400 mm.
Powered height-adjustable supporting table in loading area (ease loading of packs).
Changing of pack sizes: quick and easy by insertable dividing webs and sealing frames.
Setting of lifting height via control panel.
Sealing bridge with sealing slide-in module, makes for quick changing of sealing plates.
Longitudinal cutting for both flexible and semi-rigid film.
Safety cover with protection fingers positioned after forming die enlarges loading area.
Safety covers are hinged mounted or re-locatable.
Hygienic Specification
Active carbon filtering, to supply clean forming air (ISO-DIN standard) to prolong the shelf life of products.
Smooth and easily removable side panels.
Slant roof of electrical cabinet.
Options
Integrated gas mixer.
Quick die changing system without cutting the films:
Sealing slide-in module is parked in "paternoster" and remains in machine,
sealing frames are pneumatically placed in change position and conveniently exchanged from the side.
Punch system: alteration of track numbers without changing punch inserts.
Prepared for additional devices (e.g. filing systems, oil- and brine-filler, weighing systems, package separators, package coding systems (like stamp printer, hot printer, thermotransfer printer for direct film prints, labelling systems).
and finally ...
Complementary we deliver a stainless steel shelf for storing dies and accessories.
| Technical data | |
| Film widths | 300 - 400, 420 - 520, 540 - 640 mm |
| stroke | max. 800mm |
| forming depths | 70, 100, 140, 200 mm |
| bottom film roll | 500 mm Ø with 3"/6" - core |
| top film roll | 400 mm Ø with 3"/6" - core |
| advance speed | continuously adjustable |
| micro processor control | Siemens S7, colour touch screen, 90 programs, different languages |
| vacuum pump | high capacity valves |
| pneumatic | Festo |
| cooling system | integrated, no water consumption |
| voltage | 3 x 230 / 400 V / N / PE, 50 / 60 Hz. |
| compressed air | min 6 bar |
| Machines correspond to GMP - standard. Subject to technical alterations. | |
| Made in Germany | |
ROTARIUS
VARIOVAC Rotarius VG semi-automatic tray sealer with turn table
Easier to use than the conventional drawer-system.
Continuous working process with no standby time.
Simple changing of format dies
Small footprint
Perfect product presentation.
Great flexibility is offered due to the fact that the Rotarius VG seals trays made from all kind of different material (PP, PET, PS, aluminium and laminated carton).The chosen lidding film must correspond to the characteristics of the trays.For even more attractive product presentation you can also employ printed lidding film and film coding on the Rotarius VG.
Changing from one tray size to another is done easily and without any tools.
The manual turntable enables ease of use; whilst the exchange of atmosphere is made in the sealing-/cutting station, the sealed and contour cut trays can be unloaded and new filled trays placed into the loading/unloading station.
Residual film will be automatically coiled and removed.
By standard the Rotarius is equipped with a special O2-security device for safe O2-flushing for fresh and read meat products.
Product-specific data is saved and accessed via the user friendly touch screen.
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SILIUS VG & EURO FRISHEBOXes:
What is important to know ... VARIOVAC Silius VG Our tray sealing system consist of the small VARIOVAC Silius VG and the EURO FRISCHEBOX® trays. This system gives you great flexibility, because: The compact Silius VG is on rolls and can be used at any desired site in your production. [ Back to top ]
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SILIUS BASIC
This is the "Mercedes" among the hand sealing devices on the market. It is made from corrosions-resistant material.No aggressive liquids - like brine or aspic - can cause any damage to this tray sealerDifferent sizes and different shapes of trays can be sealed simply by exchanging the sealing frames.
Examples of typical applications
Sausages in brine
- Fish delicacies
- Aspic products
- Convenience food
- Salads
| Technical Data | |||
| max. tray size | 325 x 245 x 115 mm | ||
| sealing pressure | max. 7500 N | ||
| sealing temperature | infinitely variable up to 250° C | ||
| weight | approx. 45 kg | ||
| sealing by | film or pre-fabricated lids Splash-proof in accordance with IP 55. Subject to technical alterations |
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VACUUM CHAMBERS
Short description
Stainless steel construction (except DK 9/9).
Soft-Air.
Double seam sealing.
On wheels (except table machines).
Easy to clean and to service.
Computer control
10 storable programs.
Sensor controlled.
Display of single program steps.
Serially equipped with 2 sealing times
As you can see, we also
offer practical extras:
Hopper system (helpful with liquids)
Segment boxes (to place already filled pouches)
Ask us if you have a need for shrinking tanks.
LEAK TESTER
A simple, additional support for your quality assurance (QA) of MAP packages.
And this is how it works:
An EXIKATOR is a leak tester to survey your production of MAP packages at periodic intervals to verify possible leaks in film and sealed seams. Completed packs are placed into the water bath, the touch down lid presses the pack into the water and the EXIKATOR rondo is evacuated.
By reducing the air pressure in the EXIKATOR the pack expands. In case of leaks in film or sealed seams bubbles flow from the defect spot.
The testing pressure can be pre-selected and set to test the suit the film under repeatable conditions.
After this non-destructive test, faultless packages can be used and sold.
We can offer you two models, the small VARIOVAC rondo and the VARIOVAC quarree.
NEW ! EXIKATOR rondo Round cylinder made from plexiglas with detachable lid
Technical Data
External measurement Ø 400 x 330 mm height
Usable Ø 375 mm, height: 160 mm
weight only 14 kg
- no electrical connection necessary
- compressed air connection via plug-in coupling
- generation of underpressure by injector
- max. under pressure: 250 mbar
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BULK PACKAGING SYSTEMS
This bulk-packaging system with modified atmosphere
offers you production advantages
Significant extension of shelf life to 2 to 3 times while maintaining the same high quality.
Economical use of expensive cool storage and transport space.
Optimal commercialisation of surplus product, e.g. packaging of cheese segments.
Mixed transportation of meat, fish, cheese, vegetable in one cooling transport.
Minimising distribution and delivery costs e.g. only once a week.
Simplifying storage of your mixed fresh products
Fresh products: beef, pork, poultry and fish, which is sold via the sales counter is delivered in bulk packages and opened just before needed. The standard transportation case (e.g. Euro-case) is laid out by gastight bulk pouch, which can be filled with up to 20 k of fresh product.
The filled cases are positioned via roller-conveyor belt under the Bulky. The bulk pouch, filled with product, will be evacuated by 2 suction nozzles, refilled with protection gas by 2 flushing nozzles and sealed with a bi-active 6 mm seam.
When packing fresh fish in this system you no longer suffer from the mess of melted ice anymore. There will be no more melting ice contamination due to the hermetically gastight pouch which also reduces any smell.
Even retail-ready packs (e.g. foodtainer) can benefit from a shelf life extension by being packed by a Bulky. 6 - 10 retail-packs are filled into a bulk pouch and packed under modified atmosphere. Just before displaying the retail-packs for sale in the supermarket, the bulk pouch is opened for your presentation
Examples for range of products
- meat
- nuts
- poultry
- cheese / dairy products
- fish
- articles of high volume (e.g. pillows)
- vegetable
- electronic parts
- fruits
- medical products
Options Liquid separator |
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| Technical data | |
| Control |
S7-200 with touch screen |
| Pneumatic | Bosch |
| Length of sealing bar | 1200 mm |
| Sealing | bi-active impulse sealing, 6 mm |
| Vacuum pump | Busch, 63 m3/h |
| Roller conveyor belt | height adjustable |
| Measurements of machine | 1900 x 1360 x 1100 mm (h/w/d) |
| Voltage | 400 V |
| Control voltage | 24 VDC |
| Requirement of energy | 2,5 kW |
| Operating pressure | 6 - 10 bar |
| Weight | 400 kg |
| Machines correspond to GMP - standard. Subject to technical alterations. | |
| Made in Germany | |